Get quote for complete sand making plant 115 tph from andesite in Philippines

For sand producers in the Philippines – from Luzon to Visayas and Mindanao – andesite is a widely available volcanic rock that produces high‑quality manufactured sand for concrete, plaster, and block making. A complete sand making plant integrates primary crushing, VSI shaping, screening, and washing to transform 300‑400 mm andesite into 0‑5 mm cubical sand. Understanding how to get quote for complete sand making plant 115 tph from andesite in Philippines helps you budget for a turnkey solution that maximizes yield and minimizes operating costs. OCP Mechanical Company, a factory‑direct manufacturer with over 40 years of experience, supplies complete sand lines designed for Philippine andesite conditions, backed by local support in Manila and 24/7 online assistance.

Note: Product data are constantly updated; the latest specifications should be confirmed with our online customer service.

What a complete 115 tph sand making plant includes

A typical complete sand making plant 115 tph from andesite in Philippines consists of the following components:

• Primary jaw crusher (Type J-600x900 or J-750x1060) – 75‑110 kW motor, feed opening up to 500 mm, CSS 80‑120 mm. Reduces run‑of‑quarry andesite to 40‑80 mm.

• Secondary cone crusher (Type C-115, short head) – 132‑160 kW motor, hydraulic CSS adjustment, produces 10‑30 mm feed for the VSI.

• VSI sand maker (Type V-115) – 110‑160 kW motor, rock‑on‑rock chamber, tungsten carbide tips, VFD for speed control. Converts 10‑30 mm andesite into 0‑5 mm cubical sand.

• Vibrating screen (1,500 x 5,000 mm, double deck) – Polyurethane panels with 5 mm and 10 mm apertures; oversize returns to the VSI for closed‑circuit operation.

• Sand screw washer (Type W-100) – Optional, removes excess fines (below 0.075 mm) to meet concrete specifications.

• Belt conveyors, steel structure, and PLC control panel – Centralized start/stop and remote monitoring.

Many Philippine sand plants have adopted this jaw‑cone‑VSI configuration, producing 105‑125 tph of specification sand from andesite, with low flakiness and consistent gradation.

Key features that lower your cost per ton of andesite sand

When you get quote for complete sand making plant 115 tph from andesite in Philippines, focus on features that directly reduce operating expenses. The jaw crusher uses reversible Mn18%+Cr plates – they last 3,000‑5,000 hours in abrasive andesite. The cone crusher features hydraulic CSS adjustment, allowing quick product size changes without stopping the plant. The VSI is equipped with tungsten carbide tips (80‑120 hours life in andesite) and a VFD that saves 8‑12% on electricity. Polyurethane screen panels outlast woven wire by 3‑5 times. The screw washer (optional) uses polyurethane shoes that resist abrasion and prevent iron contamination. All equipment is mounted on a modular steel structure, reducing civil works by 30‑50%.

All price information in this article is for reference only; contact our team for a current, site‑specific quote.

Compared to other suppliers, OCP’s factory‑direct model saves 15‑20% on both the complete plant and genuine wear parts, with predictable annual maintenance costs.

Price range and return on investment in the Philippines

A complete sand making plant 115 tph from andesite in Philippines (jaw + cone + VSI + screen + conveyors, without washer) ex‑works typically ranges from $220,000to$350,000 USD. Adding a sand screw washer adds $25,000‑$40,000. Shipping to Manila or Cebu (CIF) adds $15,000‑$25,000. Civil works and installation add $20,000‑$40,000. Total turnkey investment is approximately $280,000‑$460,000 USD.

Operating costs: jaw plates at $0.01‑$0.02 per ton, cone liners at $0.05‑$0.08 per ton, VSI tips at $0.03‑$0.06 per ton, electricity at $0.10‑$0.15 per ton. At 115 tph for 2,500 hours/year (287,500 tons), annual operating cost is roughly $60,000‑$100,000. Selling washed sand at ₱800‑₱1,200 per ton ($14‑$21) generates $4‑$6 million in annual revenue, providing a rapid payback often within 6‑12 months. Many Philippine sand producers have recovered their investment within the first year.

How to get an accurate quote for your andesite operation

To get quote for complete sand making plant 115 tph from andesite in Philippines, simply click the live chat icon on this page. Provide your feed size, desired sand gradation (e.g., 0‑5 mm for concrete), and site location. Within 2‑4 hours you will receive a detailed quotation including equipment list, ex‑works price, shipping to your port, lead time (30‑35 days), and a starter wear parts kit (jaw plates, cone liners, VSI tips, screen panels). Actual plant output depends on andesite hardness and feed gradation; for a site‑specific recommendation, consult our engineers.

OCP keeps common wear parts in our Manila warehouse for fast after‑sales delivery across the Philippines. We also offer remote commissioning and operator training via video call, ensuring your complete sand making plant reaches design capacity quickly.

Why OCP is your trusted partner for sand plants in the Philippines

Choosing the right complete sand making plant 115 tph from andesite in Philippines is only part of the investment – you also need a partner who backs you with local stock and technical advice. OCP Mechanical Company has four decades of experience in crushing and sand making equipment for the Asian market. Our 24/7 online team helps with CSS tuning, VSI speed adjustment, and troubleshooting. We invite you to request a no‑obligation quote and experience factory‑direct pricing.

For a no‑obligation get quote for complete sand making plant 115 tph from andesite in Philippines, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to provide free price quotes, equipment recommendations, and installation advice – helping you turn andesite into profit.