What is the cost per ton for processing with a mobile crusher? What are the profit margins like?

Many of you have likely heard of mobile crushers. They are an innovative type of rock crushing equipment characterized by high mobility, integrated functionality, and high production efficiency. They are primarily used for processing mobile materials in industries such as metallurgy, chemicals, building materials, and hydropower engineering. But what is the cost per ton for processing with a mobile crusher? Here, we’ll provide you with more details.

(The prices and other figures mentioned in this article are based on the area near our company’s location. Specific information should be obtained according to local conditions. For details, please click to contact our website customer service directly.)

The cost of processing one ton with a mobile crusher is generally between 20 and 45 yuan, but this varies depending on multiple factors, including raw material type, finished product specifications, equipment configuration, and regional differences. Therefore, there is no fixed figure. The following provides a reference range for cost composition based on common scenarios.

‌Raw Material Costs‌:

If raw materials are purchased externally, the cost is approximately 10–20 yuan per ton. If using self-supplied materials, this cost can be eliminated. Construction waste, as a raw material, has a very low cost, essentially approaching zero.‌

‌Labor Costs‌:

Generally, 1–2 operators are required, with a daily wage of 100–300 yuan per person. This translates to a relatively low cost per ton, approximately 0.5–1 yuan, depending on the region.

‌Utility Costs‌:

Industrial electricity rates range from approximately 0.725 to 1.80 yuan per kWh, and diesel costs 6.5 to 7.3 yuan per liter. Lower energy consumption results in lower operating costs.

‌Other Expenses‌:

These include business licenses, environmental approvals, and other fees, which can range from several thousand to tens of thousands of yuan, as well as costs for site rental, maintenance, and consumables.

What are the profit margins for mobile crushers?

Mobile crushers offer significant profit margins and are profitable. In terms of their basic performance, they require no installation, can be relocated without disassembly, and process raw materials on-site. Combined with their quick startup, immediate usability, and fast return on investment, profitability is influenced by various factors such as production scale, equipment efficiency, cost control, raw material sources, and market prices. While overall profitability fluctuates significantly, the outlook remains optimistic.

Customer Profit Analysis:

Daily Output: A mobile crusher produces 100 tons per hour. Operating an average of 8–10 hours per day, it can produce 800–1,000 tons.

Finished Product Price: The crushed stone has a good, cubic shape and is widely used in various industrial sectors. Prices vary depending on the specifications of the stone, typically ranging from 45 to 110 yuan per ton.

Profit Analysis: Daily net profit reaches 20,000 to 30,000 yuan. Based on 300 operating days per year, annual revenue exceeds one million yuan, and the project can break even in approximately six months after production begins.

How much does a mobile crusher cost?

The price of a mobile crusher varies significantly depending on the model, configuration, and features. Specific pricing must be determined based on a comprehensive assessment of production capacity, crushing type (e.g., jaw or hammer), and mobility (wheeled or tracked). Additionally, there are significant differences among manufacturers in terms of technical capabilities, production processes, and equipment quality, resulting in varying prices across different manufacturers.

With over 40 years of experience, OCP continuously optimizes and upgrades equipment performance based on customers’ specific needs and actual operating conditions, ensuring stable operation and reliable quality—a fact that has earned us widespread acclaim. For a precise quote on the price of a mobile crusher, please contact us online to speak with a sales manager. Inquire now to enjoy factory-direct pricing and save on intermediary costs!