Ultra-Fine Silica Sand Recovery System with High-Frequency Dewatering Screen

Solving Critical Fines Loss in Glass Sand Production
When processing high-purity silica sand for glass manufacturing, traditional washers lose 15-30% of valuable -75µm material. Our ultra-fine silica sand recovery system integrates high-G-force hydrocyclones with specialized high-frequency dewatering screens to capture 92% of sub-100µm particles. The precisely tuned vibration frequency (3,200 RPM) and polyurethane screen media prevent particle degradation while achieving <8% moisture content - critical for float glass production.

Zero-Waste Water Management
Closed-loop water circuits with automatic turbidity sensors and polymer dosing stations maintain optimal washing efficiency while reducing fresh water consumption by 80%. This recovery system transforms environmental compliance into profitability by converting waste ponds into revenue streams.

Industry-Proven Performance
A Saudi silica sand producer increased yield by 23% after installing our system, recovering 55 tonnes/hour of premium glass sand previously lost as tailings. The ultra-fine recovery unit paid for itself in 5 months through reduced waste disposal costs and new product sales.

Reclaim Your Lost Profits!
Chat now for a free silica sand analysis – discover how much value your current washer wastes.