Sticky Clay Removal Technology for Crushed Limestone Washing

Revolutionizing Aggregate Quality in Calcareous Deposits
Clay-bound limestone creates problematic coatings that degrade concrete strength. OCP's sticky clay removal technology combines attrition scrubbers with our patented FlexiMat™ spray bars that deliver 360° high-pressure (80 bar) cleaning. The counter-rotating shafts generate intense particle-on-particle scrubbing action, dislodging even tenacious smectite clays from aggregate surfaces.

Intelligent Process Control
Real-time turbidity monitoring automatically adjusts:

• Rotor speed (15-35 RPM) based on clay content

• Spray bar pressure according to coating thickness

• Retention time in reaction chambers

This dynamic system maintains <1% deleterious materials in washed aggregates regardless of feed variations.

The Economic Advantage
Texas limestone producers report 45% longer asphalt pavement life using our washed aggregates. Upgrade your limestone washing process to command premium pricing - request your ROI projection via live chat.