Komatsu's Jining Smart Manufacturing Base Fully Operational, Sets Benchmark for Intelligent Mining Equipment

Industry Milestone: Komatsu‘s Global Smart Manufacturing Base Goes Live in Jining

Komatsu, the world‘s second-largest construction machinery manufacturer, has officially commenced full operations at its Global Smart Manufacturing Industrial Base in Jining High-tech Zone, Shandong Province. The new facility, representing an investment of approximately RMB 10.9 billion (USD 1.5 billion) , is Komatsu‘s core overseas production hub and marks a significant milestone in the company‘s global manufacturing strategy. The base commenced operations on June 5, 2026, following more than two years of construction. It is the only production base in China capable of manufacturing hydraulic excavators ranging from 5 tonnes to 60 tonnes alongside the HD1500 heavy-duty mining truck. With a complete manufacturing system spanning assembly, welding, chassis, engine, and heavy truck workshops, the facility is designed to supply approximately 70% of Komatsu‘s global component production and serve as a critical export hub for world markets. For the mining equipment sector, this development underscores the accelerating integration of advanced manufacturing technologies—including 5G connectivity, digital twins, and AI-powered quality inspection—into the production of machines that will serve mines worldwide.

A Digital-First Factory: 5G, Digital Twins, and AI Quality Inspection

The Jining base exemplifies the concept of a “smart factory” in the truest sense. The facility has deployed 200 5G terminals across the campus, creating a seamless wireless network that drives AGV unmanned transport vehicles along laser-navigated paths, delivering materials precisely to each workstation. Combined with digital twin technology, these systems enable a fully connected intelligent logistics network that links production planning, material flow, and quality control in real time. The manufacturing execution system integrates with a digital platform to monitor production progress, equipment status, and inventory levels continuously. Assembly lines are capable of flexible mixed-model production of excavators from 2 tonnes to 50 tonnes, allowing the same facility to produce a diverse range of machines without dedicated production lines. AI-powered quality inspection systems further ensure that every component meets rigorous dimensional and performance standards before assembly. The result is a manufacturing environment where automation, data connectivity, and intelligent decision-making converge to deliver consistent quality and operational efficiency. For mining equipment buyers, this level of manufacturing precision translates directly to machine reliability, reduced downtime, and longer service life in the field.

HD1500 Mining Truck: The Heavy-Duty Hauler for Large-Scale Mining

A centrepiece of the Jining facility‘s product portfolio is the Komatsu HD1500, one of the world‘s most capable mechanical drive mining trucks. The HD1500-8E0 model features a gross horsepower of 1,580 HP (1,180 kW) at 1,900 rpm and a rated payload capacity of 139 metric tonnes (153.2 US tons) . With an operating weight of approximately 294,580 kg, this massive hauler is engineered for the most demanding open-pit mining operations. Its Komatsu SDA16V159E-3 engine delivers reliable power across a wide range of operating conditions, while the 36‘9” tight turning radius provides manoeuvrability in confined loading areas. The body capacity of 78 cubic metres (102 cubic yards) heaped allows efficient material transport, and its retarder-absorption capacity of 2,346 HP ensures safe descent on steep haul roads. For mining operations processing high volumes of ore and waste, the HD1500 is a workhorse that directly impacts mine productivity. The fact that this machine will now be produced in Jining, alongside the full range of hydraulic excavators, positions Komatsu‘s China operations as a critical node in the global mining equipment supply chain.

Global Market Context: Intelligent Mining Equipment Accelerates

The commissioning of Komatsu‘s smart manufacturing base comes at a time when the global mining equipment market is undergoing a profound transformation. The automated mining equipment market is projected to grow from USD 79.26 billion in 2025 to USD 88.12 billion in 2026, reaching USD 142.3 billion by 2031 at a compound annual growth rate of 10.06% . The smart mining technology market is expected to grow from USD 14 billion in 2026 to USD 52 billion by 2034, at a CAGR of 17% . This growth is driven by the persistent decline in ore grades and the rigid rise in labour costs, which are compelling mining operators to adopt automation, intelligent equipment, and digital solutions at scale. From autonomous haul trucks and remote-controlled drilling to AI-driven predictive maintenance and real-time production optimisation, the industry is transitioning from isolated pilot projects to large-scale deployment. Komatsu‘s investment in a fully digitalised manufacturing base reflects this broader shift—not only are the machines themselves becoming smarter, but so are the factories that build them.

What This Means for the Crushing and Screening Sector

The intelligent manufacturing wave sweeping through the mining equipment industry has direct implications for the crushing and screening sector. As mining operations become more automated and data-driven, the demand for compatible crushing equipment that can integrate with central control systems, provide real-time performance data, and support predictive maintenance is accelerating. The same 5G connectivity, IoT sensors, and AI algorithms that enable smart factories are now being deployed in crushing plants. Modern jaw crushers, cone crushers, and impact crushers are increasingly equipped with PLC-based monitoring systems that track motor load, bearing temperature, power draw, and liner wear in real time. This data feeds into centralised platforms where operators can optimise throughput, schedule maintenance proactively, and maintain consistent product quality. For quarry operators and mining companies, selecting crushing equipment that is compatible with intelligent plant management systems is no longer optional—it is essential for remaining competitive in an industry where efficiency and uptime determine profitability.

Policy Support: China‘s Equipment Upgrade Wave Creates Opportunities

China‘s policy environment is actively reinforcing the adoption of intelligent, energy-efficient mining equipment. The government has implemented a large-scale equipment renewal programme funded by ultra-long special treasury bonds, with the central government covering 85–95% of eligible costs for qualifying projects. In 2026 alone, RMB 93.6 billion in treasury bond funding supported 4,500 projects, with energy conservation and carbon reduction as priority areas. Enterprises investing in digital and intelligent transformation can offset 10% of their investment against taxable income—a significant incentive for mining companies upgrading to automated crushing systems, unmanned mining equipment, and smart ventilation systems. The government‘s equipment renewal loan interest subsidy policy provides an additional 1.5 percentage point reduction on fixed asset loans for qualifying equipment update projects, effective through December 31, 2026. For crushing equipment suppliers and quarry operators alike, these policies create a clear pathway to modernise operations with substantial government support.

OCP Mechanical Company: Factory-Direct Crushing Solutions for the Intelligent Mining Era

While the industry‘s largest players continue to advance smart manufacturing and autonomous machinery, the foundation of profitable mining operations remains reliable, high-performance crushing and screening equipment. OCP Mechanical Company, with over 40 years of manufacturing experience and exports to more than 180 countries and regions worldwide, supplies high-quality jaw crushers, cone crushers, impact crushers, VSI crushers, vibrating screens, feeders, and complete crushing and screening plants—all brand-new and built to rigorous quality standards. Our equipment is engineered for compatibility with modern monitoring and control systems, with optional packages that provide real-time performance data for predictive maintenance and process optimisation. As a direct factory manufacturer, we eliminate distributor margins, passing the savings directly to you. This is particularly valuable in markets where import costs and logistics add significant expense to capital equipment purchases. All price information provided is for reference only; final quotes depend on equipment configuration, shipping terms, optional features, and current exchange rates. Our engineering team works closely with each customer to design custom stone crusher plants that match specific site conditions, feed characteristics, and production targets—ensuring your equipment is ready for the intelligent mining era. Product specifications are continuously updated; please consult our online customer service for the latest technical parameters tailored to your application.

Your Next Step: Get a Custom Quote for Your Operation

The commissioning of Komatsu‘s Jining smart manufacturing base signals the accelerating integration of intelligent technologies into the mining equipment industry. As operations become more automated, the demand for compatible crushing and screening equipment that delivers consistent throughput, supports predictive maintenance, and integrates with modern control systems will only grow. OCP Mechanical Company offers factory-direct, high-quality crushing and screening solutions engineered for durability, energy efficiency, and low total cost of ownership—all at competitive prices. Our online customer service is available 24 hours a day, seven days a week, to provide free consultations, updated price references, and equipment selection guidance. Click the chat button now to discuss your project with a specialist—we are ready to help you build a more efficient and profitable processing operation.