Electric Drives & Smart Controls – How Sandvik’s QH443E and 800i Series Are Shaping the Future of Crushing

Why Sandvik’s push toward electric drive systems and connected automation reflects a broader industry shift – and how OCP Mechanical offers reliable alternatives for operators seeking proven performance and factory-direct value

The crushing equipment industry is undergoing a fundamental transformation, driven by two powerful trends: electrification and intelligent automation. Leading manufacturers are investing heavily in solutions that reduce fuel consumption, lower emissions, and provide operators with real-time visibility into equipment performance. Sandvik’s recent developments – including the global rollout of the QH443E electric tracked cone crusher and the CONEXPO 2026 showcase of the 800i series of connected cone crushers – demonstrate the industry’s commitment to “zero emissions plus digital twin” solutions. The QH443E, part of Sandvik’s fully integrated electric train alongside the UJ443E jaw crusher and QA452e double screen, has been designed with a focus on sustainability and productivity. Running the QH443E via its onboard genset can deliver up to 25 per cent fuel savings and a 78 per cent reduction in hydraulic oil usage compared to previous generations. The electric train has also received the 2026 Sigrid Göransson Sustainability Award for bringing lower emissions, reduced fuel use and higher productivity to crushing and screening. At the same time, Sandvik’s 800i series represents the next generation of connected cone crushers, equipped as standard with the ACS-c 5 automation and connectivity system that integrates all crusher modules and subsystems into a single automation platform. For quarry operators, mining companies, and aggregate producers, these developments signal a clear direction: the future of crushing is electric, connected, and data-driven. At OCP Mechanical Company, with over 40 years of manufacturing experience, we supply a comprehensive range of crushing and screening equipment – including PE Series jaw crushers, HST Series cone crushers, and VSI 6X sand making machines – designed to deliver reliable performance with automation-ready platforms and flexible power options, all at factory-direct prices.

The QH443E electric cone crusher – bridging the gap between mobility and sustainability

Sandvik’s QH443E is the flagship of the company’s Q-Range electric-driven cone plant, marking a significant step towards bridging the gap between tracked mobile, wheeled portable, and stationary plants by combining electric drives and track mobility on a single platform. The crusher features an updated tracked platform with a diesel/electric generator-based drivetrain, the Optik automation system, My Fleet remote monitoring, and the renowned Sandvik CH440 Hydrocone crusher. One of the key advantages of the QH443E is its operational flexibility: it can run either by connecting to an external electrical supply or via the onboard genset using HVO or diesel. Using an external supply or grid connection provides significantly lower running costs, extended drivetrain service intervals, reduced refuelling time, minimal onsite emissions, and lower noise levels. The electrification of the onboard components delivers tangible benefits: up to 25 per cent fuel savings and a 78 per cent reduction in hydraulic oil usage. The QH443E has already been deployed in real-world operations, with one of the first units sold globally going to Carrickamore Quarries in Ireland, where it has been praised for its high productivity, low emissions, fuel efficiency, reliability, and the quality of finished material. While the QH443E represents a significant investment in electric crushing technology, OCP Mechanical offers mobile crushing solutions with flexible power options – including electric and hybrid configurations – enabling operators to achieve similar efficiency gains at factory-direct prices. Our mobile plants are engineered for rapid deployment and reliable performance, with advanced control systems that simplify operation and maintenance. All product specifications, including capacity and power ratings, are continuously updated; for the latest parameters, please consult our online customer service.

The 800i series – connected crushing with intelligent automation

Sandvik’s 800i series of cone crushers represents the latest generation of connected crushing technology. The latest 800i crushers are equipped with the new ACS-c 5 automation and connectivity system, which combines robust mechanical design with powerful, user-friendly automation to better support diverse operational roles. The system integrates the capabilities of all of Sandvik’s crusher modules and subsystems into a single automation platform, providing plant operators and maintenance personnel with valuable operational insights that enable smoother operations. The 800i crushers are ready to be connected to the SAM by Sandvik cloud-based digital assistant, providing real-time and aggregated insights into performance, wear, alarms and fleet status. This connectivity supports quicker troubleshooting, stronger planning and more informed decision making throughout the crushing process. The CH442 and CH662, unveiled at CONEXPO 2026, feature a strengthened mechanical design that supports maximum availability in demanding conditions, with key upgrades including a new strengthened top shell with 10 per cent more weight and better material distribution, a new main shaft, and a backing compound-free design that eliminates the up to 24-hour hardening time compound typically requires. All 800i series crushers are SAM-ready, with SAM connectivity included with the purchase. While the 800i series represents a significant advance in connected crushing, OCP Mechanical offers automation and monitoring options for our HST Series cone crushers and PE Series jaw crushers, including load-sensing controls and remote diagnostic capabilities that enable operators to monitor performance and identify potential issues before they cause downtime. Our equipment can be integrated with modern monitoring and control systems, providing many of the same operational insights at a more accessible price point. Prices are for reference only and are subject to change based on configuration and market conditions.

The strategic importance of electrification and automation in crushing

Sandvik’s focus on electrification and automation is not an isolated trend. The European Investment Bank has backed Sandvik with a EUR 500 million facility to support R&D from 2026 to 2029 across battery-electric underground fleets, cutting and tooling systems, and digital automation. The company has also introduced electric versions of its entire range of next-generation intelligent rotary blasthole drills, and has deployed battery-electric underground drills like the DD423iE, which delivers a 50 per cent increase in battery capacity and tramming range. At CONEXPO 2026, Sandvik also showcased the CH442 and CH662 cone crushers, which are fully connectable to SAM digital services. This comprehensive push toward electric and connected solutions signals that the industry’s future lies in sustainable, data-driven operations. For quarry and mining operators, the message is clear: investing in equipment that can integrate with modern monitoring and control systems, and that offers flexible power options, is becoming a competitive necessity. OCP Mechanical’s equipment is designed with these trends in mind, offering automation-ready platforms, energy-efficient drive systems, and robust mechanical designs that deliver reliable performance in the most demanding applications. Our factory-direct model ensures that you get the equipment you need at competitive prices, backed by comprehensive after-sales support and a global logistics network.

Sample feature comparison (For reference only)

All figures and recommendations are for reference only and are continuously updated. For the latest parameters, please consult our online customer service. Prices are for reference only and are subject to change based on configuration and market conditions. Actual results may vary depending on feed characteristics, operating conditions, and maintenance practices. OCP Mechanical reserves the right to update technical data and pricing without prior notice.

Why OCP Mechanical is your partner for modern crushing solutions

With over 40 years of manufacturing experience, OCP Mechanical combines engineering excellence with a deep understanding of the global quarrying, mining, and aggregate sectors. We are a factory-direct supplier, meaning you avoid the markups charged by dealers and intermediaries. Our comprehensive range of crushing and screening equipment – PE Series jaw crushers, HST Series cone crushers, and VSI 6X sand making machines – is built with high-quality components and is designed for reliable performance in the most demanding applications, with automation-ready platforms and flexible power options that support the transition to electric and connected operations. We provide comprehensive after-sales support, including spare parts availability, technical assistance, and on-site training. Our logistics team has extensive experience shipping to global destinations, ensuring timely delivery of equipment and parts. We are committed to helping you achieve efficient, productive crushing that supports your business growth.

Conclusion – Invest in reliable, future-ready crushing solutions

Sandvik’s QH443E electric cone crusher and 800i connected series reflect a clear industry direction toward electrification, automation, and data-driven operation. For quarry operators, mining companies, and aggregate producers, investing in modern equipment that supports these trends is essential for remaining competitive, reducing operating costs, and meeting sustainability targets. OCP Mechanical offers reliable crushing solutions that meet the needs of modern operators, backed by expert guidance and responsive after-sales support. Our online customer service team is available 24/7 to provide free consultation, technical data, and a customised quotation for your operation. Click the chat button now – let us help you build a more efficient, sustainable, and profitable crushing operation.