150 Tonnes Per Hour Fixed and Mobile Mechanically Produced Sand Production Lines

With advancements in sand-making equipment technology, the quality of mechanically produced sand now rivals that of natural sand, while offering stable supply. Consequently, in today's climate of scarce natural sand and gravel resources, substituting natural sand with mechanically produced sand is an ideal solution. This article uses a 150 tonnes per hour mechanically produced sand production line configuration as an example to outline the differences between fixed and mobile production lines, providing guidance for selection.

1. Fixed Mechanically Produced Sand Production Line

Configuration: Vibrating feeder, PE750×1060 jaw crusher, cone crusher, VSI1140 sand maker, vibrating screen, conveyor, etc.

As evident from the above configuration, the fixed production line comprises relatively separate components interconnected by conveyors to form a complete mechanised sand production system. Consequently, it requires a larger site area, necessitating infrastructure works such as piling to secure the equipment in designated positions according to the production line layout. Furthermore, its substantial footprint typically necessitates outdoor installation, requiring a dedicated power supply to ensure operational continuity. Furthermore, it requires a relatively larger workforce, as the dispersed equipment necessitates more personnel. However, it offers substantial and stable output, and crucially, it is cost-effective! This is why it is the preferred choice for most clients.

2. Mobile Mechanically Produced Sand Production Line

Configuration: Mobile jaw crusher + mobile impact crusher or mobile cone crusher

Mobile production lines operate without environmental constraints. They bypass complex preliminary foundation works and mechanical installations, commencing production immediately after factory commissioning. Equipped with PLC control systems, they offer intelligent operation that effectively boosts output while reducing required personnel, significantly freeing up labour. However, their higher cost and limited output capacity make them primarily suited for quarry operators requiring relocation to different sites.

In summary, if your quarry is large-scale with substantial processing requirements and no need for mobility, stationary crushers are recommended. Conversely, mobile production lines offer better suitability. Exceptions exist, however, as specific solutions must be tailored to the user's site conditions, material characteristics, output demands, and budget. For tailored mechanised sand production configurations, online consultation is available.