Sand Screw Washer Manufacturer for Manufactured Sand 120 tph

For sand producers in Peru and Brazil, finding a reliable sand screw washer manufacturer for manufactured sand 120 tph is essential to remove excess fines and produce high‑quality concrete sand. A screw washer (Type W) efficiently washes and dewaters manufactured sand from VSI crushers, reducing fine content from 15‑20% down to 5‑10% to meet local standards (NTP 400.037 in Peru, NBR 7211 in Brazil). OCP Mechanical Company is a factory‑direct manufacturer of Type W sand screw washers, designed for hard rock applications, with local support and 24/7 online assistance.

What a 120 tph Sand Screw Washer Includes

A sand screw washer for manufactured sand 120 tph from OCP (Type W‑120) typically includes:

• Single‑shaft screw washer – 1,200‑1,500 mm diameter, 9‑11 m trough, adjustable weir, and a heavy‑duty gearbox (45‑60 kW).

• Polyurethane wear shoes – Standard, offering 3‑5 times longer life than steel shoes and preventing iron contamination.

• Water injection system – Spray bars and flow control valve for optimal washing.

• Dewatering screen (optional) – 1,800 x 5,000 mm single deck, reducing product moisture to 12‑15%.

• Control panel – Simple start/stop with motor overload protection.

Note: Product data are constantly updated; for the latest specifications of Type W‑120, please contact our online customer service.

The washer processes 110‑130 tph of 0‑5 mm manufactured sand, typically reducing fines (below 0.075 mm) from 15‑20% to 5‑8%, meeting concrete specifications. Polyurethane wear shoes last 3,000‑5,000 hours in abrasive andesite or granite.

Why Choose OCP as Your Sand Screw Washer Manufacturer

As a sand screw washer manufacturer for manufactured sand 120 tph, OCP offers practical advantages:

• Factory‑direct pricing – A Type W‑120 ex‑works ranges from $25,000to$45,000 USD. Including shipping to Callao (Peru) or Santos (Brazil) and a starter set of wear shoes, landed cost is approximately $32,000‑$55,000. This saves 15‑25% compared to local resellers.

• Local spare parts stock – We keep polyurethane shoes, gearbox components, and screen panels in our Lima and São Paulo warehouses for fast delivery.

• Proven durability – Over 40 years manufacturing sand washers for abrasive hard rock.

• 24/7 online support – Our engineers assist with weir adjustment, water flow tuning, and troubleshooting.

All price information in this article is for reference only; contact our team for a current, site‑specific quotation.

Many sand producers in Arequipa (Peru) and Minas Gerais (Brazil) have adopted the Type W‑120 to produce specification sand, achieving payback in under 12 months.

How to Optimize Washing Efficiency

To get the most from your sand screw washer manufacturer for manufactured sand 120 tph, follow these practical tips:

• Control feed slurry density – Maintain 20‑30% solids for efficient fines removal. Use a flow meter and density gauge.

• Adjust weir height – A lower weir increases fines removal but may lose some fine sand. Fine‑tune based on product sampling.

• Maintain water quality – Install a water recycling tank or thickener to reuse 80‑90% of process water, reducing fresh water consumption.

• Inspect wear shoes regularly – Replace when thickness is reduced by 50% to maintain lifting efficiency.

OCP’s technical team can remotely guide you through tuning parameters via live video.

How to Get a Price Quote for Peru or Brazil

To receive a firm quotation from a trusted sand screw washer manufacturer for manufactured sand 120 tph, follow this simple process:

1. Click the live chat icon – Provide your feed sand type (manufactured from VSI), target fines content, and site location.

2. Receive a detailed quotation within 2‑4 hours – Including ex‑works price, shipping to your nearest port, lead time (20‑25 days), and optional dewatering screen.

3. Confirm your order – We will manufacture, test, and arrange sea freight.

For a no‑obligation quotation and to partner with a reliable sand screw washer manufacturer for manufactured sand 120 tph, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to answer your technical questions, provide free recommendations, and deliver a high‑performance sand washer tailored to your operation.