Sand Screw Washer Cost for 100 tph Plant in Indonesia
For sand producers in Indonesia, understanding sand screw washer cost for 100 tph plant in Indonesia is essential when planning to remove fines and produce clean concrete sand. A sand screw washer (Type W) efficiently washes and dewaters manufactured sand, meeting local specifications such as SNI 03-1970-1990. Below we break down typical price ranges, factors affecting cost, and how OCP Mechanical Company offers factory‑direct, durable washers for the Indonesian market.
What Determines the Cost of a Sand Screw Washer for 100 tph
The sand screw washer cost for 100 tph plant in Indonesia depends on screw diameter, trough length, material of construction, and optional features. For a 100 tph application, a single‑shaft screw washer with a diameter of 1,200‑1,500 mm and trough length of 8‑10 meters is commonly used. Key price drivers include:
Screw size – Larger diameter (e.g., 1,500 mm vs. 1,200 mm) increases capacity but also cost by 20‑30%.
Wear material – Standard steel shoes are cheaper; polyurethane shoes add 15‑25% to the price but last 3‑5 times longer.
Drive system – A heavy‑duty gearbox and motor (30‑45 kW) costs more but provides reliable operation in abrasive sand.
Water recycling – Adding a settling pond or hydrocyclone for water reuse adds $8,000‑$15,000.
OCP offers the Type W‑100 screw washer, designed for Indonesian volcanic sand (andesite, basalt). Note: Product data are constantly updated; for the latest specifications and current prices, please contact our online customer service.
Typical price ranges for a sand screw washer cost for 100 tph plant in Indonesia (for illustration only; actual data subject to continuous improvement):
| Component | Estimated Range (USD) |
|---|---|
| Single screw washer (1,200 mm dia., 8 m trough, steel shoes) | $18,000 – $28,000 |
| Upgraded polyurethane shoes | +$2,500 – $5,000 |
| Heavy‑duty gearbox (45 kW) | $5,000 – $8,000 |
| Water circulation pump and tank | $3,000 – $6,000 |
| Shipping to Jakarta or Surabaya (CIF) | $3,000 – $5,000 |
| Total approximate | $31,500 – $52,000 |
The above values are for illustration only. OCP continuously improves its products. Contact our online team for the most current data sheet.
Many sand plants in West Java and Kalimantan have purchased Type W‑100 screw washers within this range, achieving 90‑110 tph of clean sand with fines content reduced to 5‑8%.
How to Reduce Operating Cost for Your Screw Washer
While the sand screw washer cost for 100 tph plant in Indonesia is an upfront investment, operating costs – especially wear shoes, power, and water – determine long‑term profitability. To lower your cost per ton:
Choose polyurethane shoes – They last 3‑5 times longer than steel shoes in abrasive volcanic sand, reducing replacement frequency and downtime.
Install a water recycling system – A simple settling pond allows reuse of 80‑90% of process water, cutting fresh water costs and environmental impact.
Optimize feed slurry density – Maintain 20‑30% solids for efficient washing. Too dilute wastes water; too thick reduces washing effectiveness.
Inspect screw flights regularly – Worn flights cause material to slip, reducing throughput. Replace when flight edges wear beyond 50% of original thickness.
OCP’s Type W screw washer features bolt‑on wear shoes and a simple design that allows quick maintenance. Many Indonesian operators have reduced annual wear part costs by 30‑40% after switching to polyurethane shoes.
The above values are for illustration only. OCP continuously improves its products. Contact our online team for the most current data sheet.
Why OCP Is Your Trusted Supplier in Indonesia
Understanding the sand screw washer cost for 100 tph plant in Indonesia is easier when you work with a manufacturer that has local presence. OCP Mechanical Company has over 40 years of history in sand processing equipment. We offer:
Free pre‑sale testing on your sand sample to recommend the optimal screw size and shoe material.
Factory‑direct pricing with no middleman markup, plus local spare parts stock in Jakarta.
24/7 online technical support in English and Bahasa Indonesia.
Our Type W screw washers have been successfully deployed in sand plants across Java, Sumatra, and Sulawesi. Customers often highlight the robust construction, low water consumption, and economical price.
For a no‑obligation quotation and the latest sand screw washer cost for 100 tph plant in Indonesia for your specific sand, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to answer your technical questions, provide free recommendations, and help you produce clean, specification sand for the Indonesian construction market.
