Quote for screw sand washer for glass sand 48 tph in Egypt
For silica sand producers in Egypt – with major deposits in the Zafarana, Sadat City, and Sinai regions – a 48 tph screw sand washer is a key investment to upgrade raw silica sand into high‑purity glass sand for the country’s growing float glass and container glass industries. Glass sand requires strict specifications: SiO₂ >99%, Fe₂O₃ <0.02‑0.05%, and tight particle size distribution (typically 0.1‑0.6 mm). A screw washer removes clay, silt, iron stains, and ultrafines, producing a clean, specification‑grade product. Knowing how to request a quote for screw sand washer for glass sand 48 tph in Egypt helps you budget for a corrosion‑resistant, efficient system that delivers consistent purity. OCP Mechanical Company, a factory‑direct manufacturer with over 40 years of experience, supplies Type W‑48 sand screw washers with polyurethane wear parts and freshwater rinse sections, backed by 24/7 online support.
Note: Product data are constantly updated; the latest specifications should be confirmed with our online customer service.
Why a screw sand washer is a practical choice for glass sand production
Raw silica sand from Egyptian deposits often contains clay, iron‑bearing minerals, and silt that must be reduced to below 0.1% Fe₂O₃ for clear glass. A screw sand washer uses a single‑shaft screw (1,000‑1,200 mm diameter, 6‑8 m trough) to gently agitate and lift sand while impurities overflow. Polyurethane wear shoes are standard – they prevent iron contamination, which is critical for glass sand purity. Many Egyptian glass sand processors have successfully used Type W‑48 washers, reporting Fe₂O₃ reduction from 0.2‑0.5% to below 0.02% after washing and additional magnetic separation.
Key features that lower your cost per ton and ensure purity
When you request a quote for screw sand washer for glass sand 48 tph in Egypt, focus on features that directly affect product quality and operating expenses:
Polyurethane wear shoes – Last 3‑5 times longer than steel shoes and eliminate metal‑to‑sand contact, preserving low iron levels.
Freshwater rinse section – A multi‑stage rinse with counter‑current water flow ensures thorough removal of fine clay and iron stains. For ultra‑pure glass sand, a second rinse section can be added.
Adjustable weir – Allows precise control of the overflow cut size. For glass sand, the cut is typically at 0.1‑0.15 mm to retain valuable fine sand while discarding silt.
Variable frequency drive (VFD) – Adjust screw speed from 15‑25 rpm; slower speed reduces attrition of sand grains, higher speed increases throughput.
Heavy‑duty gearbox (22‑30 kW) – Sealed bearings prevent contamination from fine silica dust.
Magnetic separator (optional) – An overbelt or drum magnet placed after the screw washer removes any residual iron particles, further boosting purity.
All price information in this article is for reference only; contact our team for a current, site‑specific quote.
Compared to other suppliers, OCP’s factory‑direct model saves 15‑20% on both the washer and genuine wear parts, with predictable annual maintenance costs.
Price range and delivery to Egypt
A quote for screw sand washer for glass sand 48 tph in Egypt ex‑works for a Type W-48 screw washer with single rinse section ranges from 15,000to28,000 USD. A dual‑stage freshwater rinse adds 5,000‑8,000. A VFD adds 2,000‑4,000. A magnetic separator adds 4,000‑7,000. Shipping to Egyptian ports (Alexandria, Port Said, Damietta) (CIF) adds 4,000‑8,000. A starter set of polyurethane shoes, bearings, and stainless steel nozzles adds 800‑1,500. Total landed cost is approximately 25,000‑50,000 USD.
Many Egyptian glass sand producers have recovered the washer investment within 6‑12 months by selling high‑purity sand at a premium over unwashed material.
How to get an accurate quote for your glass sand operation
To request a quote for screw sand washer for glass sand 48 tph in Egypt, simply click the live chat icon on this page. Provide your feed sand Fe₂O₃ level, target purity, and site location. Within 2‑4 hours you will receive a detailed quotation including ex‑works price, shipping to your port, lead time (20‑25 days), and a starter wear parts kit. Actual washing efficiency depends on feed clay content and iron mineralogy; for a site‑specific recommendation, consult our engineers.
OCP keeps common wear shoes, stainless steel nozzles, and gearbox parts in our regional warehouse for fast delivery to Egypt. We also offer remote commissioning and operator training via video call, ensuring your glass sand washer reaches target purity quickly.
Operational tips for glass sand washing in Egypt
Egypt’s climate is hot and dry. Use a water recycling system (settling pond or thickener) to reuse 80‑90% of process water – essential in water‑sensitive areas. Maintain feed slurry density at 20‑30% solids. Adjust weir height so that only ultrafines overflow; test Fe₂O₃ every shift using a portable XRF or simple color comparison. For ultra‑pure glass sand, install a magnetic separator after the screw washer. Clean the spray nozzles weekly to prevent clogging with iron‑stained fines. Keep a spare set of polyurethane shoes and stainless steel nozzles on site.
Why OCP is your trusted supplier for glass sand screw washers in Egypt
Understanding how to request a quote for screw sand washer for glass sand 48 tph in Egypt is the first step – you also need a partner who backs you with technical advice and responsive support. OCP Mechanical Company has four decades of experience in sand processing equipment for the glass industry. Our 24/7 online team helps with weir adjustment, purity optimization, and troubleshooting. We invite you to request a no‑obligation quote and experience factory‑direct pricing.
For a no‑obligation quote for screw sand washer for glass sand 48 tph in Egypt, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to provide free price quotes, equipment recommendations, and installation advice – helping you produce premium glass sand more efficiently and profitably.
