For sand producers in Indonesia, river stone is an abundant natural resource that, when crushed into manufactured sand, must be washed to remove fines and meet concrete specifications. When you purchase sand washing plant 100 tph for river stone in Indonesia, you invest in a system that transforms crusher dust into high‑value, specification‑grade sand. OCP Mechanical Company supplies factory‑direct Type W‑100 sand washing plants – including screw washers, dewatering screens, and water recycling modules – designed for abrasive river pebble, with local support in Jakarta and 24/7 online assistance.
Why a Sand Washing Plant Is Essential for River Stone Sand
Crushing river stone with a VSI produces sand containing 15‑25% fines (below 0.075 mm), which exceeds the 5‑10% limit for concrete standards (SNI 03-1970-1990). A sand washing plant for river stone 100 tph removes these excess fines, delivering clean, dewatered sand that commands a premium price. The Type W‑100 screw washer (1,200‑1,500 mm diameter, 9‑10 m trough) with polyurethane shoes efficiently scrubs off clay and silt while minimizing water consumption. Many sand plants in West Java and Sumatra have adopted this washing system, reporting a 30‑50% increase in saleable product value.
Note: Product data are constantly updated; for the latest specifications of Type W‑100, please contact our online customer service.
What a 100 tph Sand Washing Plant Includes
When you purchase sand washing plant 100 tph for river stone in Indonesia, OCP’s Type W‑100 package typically includes:
Feed hopper with vibrating grizzly – Removes oversize debris (>10‑15 mm) to protect the screw.
Single‑shaft screw washer – Heavy‑duty gearbox (30‑45 kW), adjustable weir, and polyurethane wear shoes (standard).
Dewatering screen (1,800 x 5,000 mm) – Single deck with polyurethane panels, reducing product moisture to 12‑15%.
Water recycling system – Settling pond or hydrocyclone module to reuse up to 90% of process water.
Control panel – Simple start/stop with motor overload protection.
The plant processes 90‑110 tph of 0‑5 mm feed sand, typically reducing fines from 15‑20% to 5‑8%, meeting concrete specifications. Polyurethane shoes last 3,000‑5,000 hours in abrasive river pebble.
All price information in this article is for reference only; contact our team for a current, site‑specific quotation.
A Type W‑100 sand washing plant ex‑works ranges from 35,000to35,000to60,000 USD. Including shipping to Jakarta or Surabaya (CIF) and a starter set of wear shoes, landed cost is approximately 45,000‑45,000‑75,000. Factory‑direct pricing saves 15‑20% compared to local distributors.
How to Optimize Your Sand Washing Plant for River Stone
To maximize your return when you purchase sand washing plant 100 tph for river stone in Indonesia, follow these practical tips:
Control feed slurry density – Maintain 20‑30% solids for efficient fines removal. Use a flow meter and density gauge.
Adjust weir height – A lower weir increases fines removal but may lose some fine sand. Fine‑tune based on product sampling.
Inspect polyurethane shoes regularly – Replace when thickness is reduced by 50% to maintain lifting efficiency.
Install a hydrocyclone for ultra‑fine recovery – If you need sand down to 0.045 mm for high‑grade applications, a hydrocyclone module is a reliable addition.
OCP’s technical team can remotely guide you through tuning parameters via live video. We keep common wear shoes, gearbox parts, and screen panels in our Jakarta warehouse for fast delivery across Indonesia.
Why OCP Is Your Trusted Supplier for Sand Washing Plants in Indonesia
When you purchase sand washing plant 100 tph for river stone in Indonesia, choose OCP for:
Factory‑direct pricing – No middleman markups, transparent cost breakdown.
Local spare parts stock – Quick access to wear shoes, bearings, and screen panels.
Proven performance – Over 40 years manufacturing sand washing equipment for hard river pebble.
24/7 online technical support – Our engineers assist with installation, weir adjustment, and troubleshooting.
For a no‑obligation quotation to purchase sand washing plant 100 tph for river stone in Indonesia, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to answer your technical questions, provide free recommendations, and deliver a high‑performance sand washing plant that turns river stone into premium concrete sand.
