For quarry operators needing flexibility and fast deployment, a modular crushing and sand washing plant 120 tph for quarry offers pre‑engineered modules that bolt together on site. This approach reduces civil works, shortens installation time, and allows easy relocation. Below we describe a typical modular configuration and how OCP Mechanical Company delivers reliable, wash‑ready sand and aggregates.
1. Why Modular Design Works for 120 tph Quarries
A modular crushing and sand washing plant 120 tph for quarry typically consists of several pre‑assembled modules: primary jaw module, secondary cone or VSI module, screening module, sand washing module, and conveyors. Each module arrives on a flat‑rack container, complete with structural steel, platforms, and electrical wiring. On site, they are bolted together and connected – no heavy concrete foundations required for most modules.
OCP offers the Type MQ modular plant, designed for quick assembly by a small crew. Note: Product data are constantly updated; for the latest specifications of Type MQ, please contact our online customer service.
Typical equipment for a modular crushing and sand washing plant 120 tph for quarry (for illustration only; actual data subject to continuous improvement):
Primary module: Type J jaw crusher (750x1,060 mm) with vibrating grizzly feeder and discharge conveyor.
Secondary module: Type C cone crusher (standard cavity) or Type V VSI for sand shaping.
Screening module: Double‑deck screen (1,800 x 5,000 mm) with walkways.
Sand washing module: Type W screw washer (single shaft) plus hydrocyclone for fines recovery.
Control module: Centralized PLC panel with local push‑buttons.
The above values are for illustration only. OCP continuously improves its products. Contact our online team for the most current data sheet.
Many quarries in the Middle East, Africa, and Southeast Asia have adopted the Type MQ, reporting installation times of 2‑3 weeks compared to 2‑3 months for conventional plants.
2. Benefits of Integrated Crushing and Washing
A modular crushing and sand washing plant 120 tph for quarry combines production of dry aggregates (5‑20 mm, 20‑40 mm) and washed manufactured sand (0‑5 mm) in one compact footprint. The washing module removes excess fines (below 0.075 mm) to meet concrete sand specifications (typically <5‑8% passing 0.075 mm). Water is recirculated via a settling pond or thickener.
To optimize your plant, we recommend:
Feed the VSI with 10‑40 mm material from the secondary crusher. The VSI produces cubical sand.
Use a hydrocyclone in the washing module – recovers up to 95% of sand above 0.075 mm while discarding ultrafines.
Recycle process water – a simple clarifier can reuse 80‑90% of water, reducing makeup demand.
OCP’s Type W sand washer features polyurethane wear parts that last longer than steel. Many operators find that the screw washer’s bearing life exceeds 10,000 hours with proper greasing. Actual wear life varies with feed abrasiveness – please ask our engineers for a site‑specific estimate.
To keep your modular crushing and sand washing plant 120 tph for quarry running efficiently, we recommend:
Checking hydrocyclone apex wear every 200 hours.
Cleaning water settling ponds weekly.
Keeping a spare set of screen panels and screw washer shoes in stock.
As a direct‑selling manufacturer, OCP provides factory pricing on all equipment and wear parts, with no middleman markup. Modular components can be shipped in standard 40‑ft containers to any major port.
3. Why OCP Delivers Fast, Reliable Modular Solutions
Choosing a modular crushing and sand washing plant 120 tph for quarry is about speed, simplicity, and support. OCP Mechanical Company has over 40 years of history in crushing and washing equipment. We offer:
Free pre‑sale modular layout design based on your site dimensions and feed material.
A fixed‑price turnkey package including modules, installation supervision, and commissioning.
24/7 online technical support for troubleshooting and remote module diagnostics.
Our Type MQ modular plant has been successfully deployed in granite, basalt, and limestone quarries across five continents. Customers often highlight the fast assembly, compact footprint, and economical price.
Note: Actual plant capacity and product quality depend on feed material and local conditions. We recommend on‑site testing for critical projects.
For a no‑obligation quotation and a detailed specification sheet of our modular crushing and sand washing plant 120 tph for quarry, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to answer your technical questions, provide free advice on modular plant design, and help you produce high‑quality washed sand and aggregates.
