Hydraulic Jaw Crusher in Steel Slag Application and Characteristics

Crushing efficiency:

1. Strong continuous operation ability: when encountering foreign objects in steel slag that can not be crushed, such as large pieces of metal and other foreign objects, the load of the hydraulic cylinder rises sharply, through the hydraulic system to achieve instantaneous automatic backing off ‘over iron’, and automatically reset after the completion of the over iron, compared with the traditional jaw crusher encountered in the jamming of the steel and other problems that need to be shut down to deal with the restoration of the operation before starting again, which greatly improves the continuity of the operation. Compared with the traditional jaw crusher, which needs to be shut down and restarted to resume operation after encountering problems such as jammed steel, it greatly improves the continuity of operation and thus increases the overall crushing efficiency.

2. High throughput: The unique design of the crushing cavity, reasonable eccentric distance, pendulum frequency and layer compression crushing principle combine to achieve a larger throughput.

Operational stability:

1. Reduced equipment impact: Due to the automatic setback system to avoid the sudden impact on the equipment caused by the foreign object jamming steel, etc., which reduces the impact on the key components of the equipment structure such as the movable jaws, frame, shaft, etc., the equipment operates more smoothly, reducing the probability of equipment failure and the chance of downtime caused by equipment failure.

2. Balanced force on the movable jaw: the single hydraulic cylinder supported by the hydraulic station will not be out of sync like the double hydraulic cylinders, which will cause the movable jaw to deviate and damage the machine body.

Maintenance:

1. Reducing maintenance frequency: effectively solving the problem of ‘jamming steel’ and reducing the impact of foreign objects, which reduces the replacement frequency of wearing parts such as elbow plate, movable jaw plate, fixed jaw plate, and so on.

2. Reliability of hydraulic system: it can still work effectively under a certain degree of pollution, with strong adaptability, reducing the maintenance caused by the pollution of the hydraulic system.

Material handling effect:

1. Improvement of material purity: it can automatically discharge the foreign matter that can not be crushed in the steel slag, which improves the purity of the subsequent materials, and is conducive to the subsequent deep processing and utilisation of the crushed steel slag.

2. Uniformity of particle size: Although it is a coarse and medium crushing equipment, the reasonable design of its crushing action and principle makes the particle size distribution of crushed steel slag relatively concentrated and uniform, which is conducive to the stability and efficiency of the subsequent processing operations.

Adaptability:

1. Adaptation to complex materials: it is especially suitable for continuous crushing of material flow containing more material barriers (such as steel slag often mixed with large pieces of scrap steel, scrap metal wrapped in the slag, etc.) and non-single medium.

2. Environmental adaptability: It can maintain stable crushing performance under some harsh working conditions.

Safety:

1. Operator safety: Due to the realisation of non-stop automatic processing of non-crushable materials, it reduces the possibility of the operator to contact the equipment for troubleshooting and other dangerous operations during the operation of the equipment.

2. Safety of the equipment itself: the equipment comes with overload protection and other functions to ensure the safe operation of the equipment itself, to avoid serious damage to the equipment due to overload and other major accidents such as even scrapping.

Economic benefits:

1. Increase production: Due to continuous operation, high throughput, etc., the output per unit time can be increased, and a large amount of steel slag can be processed quickly, which increases the output benefit for the enterprise.

2. Cost reduction: the comprehensive cost of steel slag crushing is reduced from the aspects of maintenance cost reduction, equipment life extension, energy consumption optimisation (e.g. reasonable crushing principle to achieve high output per unit of energy consumption).

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