How to Automate a 200 tph Granite Crushing Line
For granite quarries in the UAE and Saudi Arabia, automating a 200 tph crushing line can significantly improve product consistency, reduce labor costs, and enhance safety. Modern automation is not about replacing operators but empowering them to monitor and control the entire process from a central control room. Knowing how to automate a 200 tph granite crushing line helps you achieve higher throughput with fewer unexpected stops. OCP Mechanical Company supplies factory‑direct automation packages for Type J jaw crushers, Type C cone crushers, and Type V VSI, with local support and 24/7 online assistance.
Key Components of a Granite Crushing Automation System
The first step in how to automate a 200 tph granite crushing line is installing the right sensors and actuators. A cost‑effective automation package typically includes:
Level sensors in the crusher feed hopper to automatically adjust the vibrating feeder speed, maintaining choke‑fed conditions.
Power draw monitors on the jaw crusher and cone crusher – they alert operators to under‑ or overload, and can automatically slow the feeder if the crusher draws too much current.
Closed side setting (CSS) control on the cone crusher (Type C) – a hydraulic adjustment system with a digital readout allows remote CSS changes in under two minutes, compensating for liner wear.
Belt scales on the main conveyor to track total throughput and recirculating load.
Temperature sensors on crusher bearings and the hydraulic power unit – they trigger alarms before overheating causes damage.
Note: Product data are constantly updated; for the latest automation specifications, please contact our online customer service.
Many granite quarries in Fujairah and Riyadh have implemented these basic features, reducing manual adjustments by 80%.
Benefits of Full Automation
A well‑executed how to automate a 200 tph granite crushing line delivers measurable benefits:
Consistent product size – Automatic CSS adjustment holds product size within a narrow range, improving aggregate quality for concrete and asphalt.
Reduced downtime – Faster response to changing feed conditions prevents packing in the cone crusher and reduces liner wear.
Lower operating costs – One operator can monitor the entire line from a central HMI, reducing labor costs. VFDs on conveyors and crushers can cut energy use by 8‑12%.
Predictive maintenance – Trend analysis of power draw and temperature helps predict liner changes and bearing replacement.
All performance and price data in this article are for reference only; contact our team for a current site‑specific assessment.
Producers in Dubai have reported a 15‑20% increase in plant availability after adding automation to their 200 tph granite line.
How to Implement Automation Step by Step
To apply how to automate a 200 tph granite crushing line in your existing plant, follow this practical roadmap:
Start with instrumentation – Add power draw monitors, level sensors, and belt scales. Connect them to a simple digital display.
Install a PLC and HMI (touchscreen) – This allows central start/stop, alarm management, and data logging.
Automate CSS on the cone crusher – Retrofit hydraulic adjustment if not already equipped.
Implement closed‑loop control – Program the PLC to adjust feeder speed based on crusher power draw, maintaining optimal load.
Add remote access – Allow supervisors to check plant status from a smartphone or office computer.
OCP provides modular automation packages that can be added in stages, spreading capital cost over time.
Why OCP Is Your Automation Partner in the Gulf
Understanding how to automate a 200 tph granite crushing line is easier with a manufacturer that offers both hardware and software expertise. OCP Mechanical Company has over 40 years of history in crushing equipment. We offer:
Free pre‑sale automation audit to recommend the most cost‑effective level of control for your plant.
Factory‑direct pricing on sensors, PLCs, and hydraulic retrofits – no middleman markups.
24/7 online technical support for programming, troubleshooting, and operator training.
For a no‑obligation consultation and a personalized plan on how to automate a 200 tph granite crushing line, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to answer your technical questions, provide free recommendations, and help you move toward a safer, more efficient crushing operation.
