Get quote for complete sand making plant 120 tph from clinker in Philippines

For cement producers and aggregate entrepreneurs in the Philippines, a complete sand making plant 120 tph from clinker offers a value‑added opportunity to turn a by‑product into a premium construction material. Clinker – the semi‑finished nodular product from cement kilns – is hard, brittle and abrasive. When processed through a vertical shaft impactor (VSI) sand making line, it can produce high‑quality manufactured sand suitable for concrete mixing, mortar, and even back‑fill applications. This not only reduces waste but also creates a new revenue stream from a material that is often stockpiled or sold at low margins. Understanding how to request a quote for a complete clinker sand making plant helps Philippine cement plants, grinding stations, and aggregate producers capitalise on a growing demand for manufactured sand.

OCP Mechanical Company, a factory‑direct manufacturer with over 40 years of experience, supplies complete clinker sand lines – including jaw crushers, VSI sand makers, screens, and washers – designed for the abrasive conditions of clinker processing, backed by 24/7 online support and local service in the Philippines.

Note: Product data are constantly updated; the latest specifications should be confirmed with our online customer service.

What a 120 tph clinker sand making plant includes

A complete sand making plant 120 tph from clinker typically requires a three‑stage configuration to handle the hardness and abrasiveness of the material. Clinker has a Mohs hardness of 6‑7 and is highly abrasive, making it essential to select wear‑resistant components from the outset.

• Primary jaw crusher (Type J-750x1060 or J-900x1200) – 110‑160 kW motor, feed opening up to 500‑600 mm, CSS 80‑120 mm. Reduces run‑of‑mill clinker lumps to 40‑80 mm for efficient VSI feeding.

• VSI sand maker (Type V-120) – 160‑220 kW motor, rock‑on‑rock chamber, tungsten carbide tips, variable frequency drive (VFD). Converts 10‑40 mm clinker into 0‑5 mm cubical sand. Tungsten carbide tips are essential for clinker; tip life typically ranges from 80‑120 hours, processing 10,000‑12,000 tons per set.

• Vibrating screen (1,800 x 6,000 mm, single or double deck) – Polyurethane panels with 5‑8 mm apertures; oversize returns to the VSI for closed‑circuit operation.

• Sand screw washer (optional) – Removes excess fines (below 0.075 mm) to meet concrete sand specifications. Recommended if the sand is destined for ready‑mix or high‑grade concrete.

• Belt conveyors, steel structure, and control panel – Centralised start/stop with overload protection.

Many Philippine cement plants have adopted this jaw‑VSI configuration for clinker sand production, achieving 110‑130 tph of specification sand with low flakiness.

Note: VSI crushers are widely used for crushing hard and brittle materials such as cement clinker, and are especially suitable for making building sand and road paving sand-. A complete sand making plant typically includes a jaw crusher, VSI crusher, vibrating screen, sand washing machine, and belt conveyors-.

Key features that lower your cost per ton of clinker sand

When you request a quote for a complete sand making plant 120 tph from clinker, focus on features that directly reduce operating expenses for highly abrasive material:

• Jaw crusher with reversible Mn18%+Cr plates – Last 3,000‑5,000 hours in abrasive clinker, 30‑50% longer than standard Mn14%.

• VSI with tungsten carbide tips – Carbide tips are essential for clinker. A VSI sand making machine is widely used for medium and fine crushing of cement clinker and other hard, crisp materials-.

• VFD on VSI – Saves 8‑12% on electricity by matching rotor speed to feed conditions.

• Polyurethane screen panels – Outlast woven wire by 3‑5 times and resist blinding from clinker fines.

• Sand screw washer – Uses polyurethane shoes that resist abrasion and prevent iron contamination, with adjustable weir for fines control.

• Modular steel structure – Reduces civil works by 30‑50%, saving installation time and cost.

All price information in this article is for reference only; contact our team for a current, site‑specific quote.

Compared to other suppliers, OCP’s factory‑direct model saves 15‑20% on both the complete line and genuine wear parts, with predictable annual maintenance costs.

Price range and return on investment in the Philippines

A complete sand making plant 120 tph from clinker (jaw + VSI + screen + conveyors, without washer) ex‑works typically ranges from $180,000 to $280,000 USD. Adding a sand screw washer adds $20,000‑$35,000. Shipping to Manila or Cebu (CIF) adds $12,000‑$20,000. Civil works and installation add $20,000‑$35,000. Total turnkey investment is approximately $230,000‑$370,000 USD.

Operating costs: jaw plates at $0.01‑$0.02 per ton, VSI tips at $0.04‑$0.07 per ton, electricity at $0.08‑$0.12 per ton. At 120 tph for 2,500 hours/year (300,000 tons), annual operating cost is roughly $35,000‑$60,000. Selling clinker‑derived manufactured sand in the Philippines at ₱800‑₱1,200 per ton ($14‑$21) generates $4.2‑$6.3 million in annual revenue, providing a rapid payback often within 6‑12 months.

How to get a quote for your clinker sand operation

To request a quote for a complete sand making plant 120 tph from clinker, simply click the live chat icon on this page. Provide your clinker feed size, desired sand gradation (e.g., 0‑5 mm for concrete), and site location. Within 2‑4 hours you will receive a detailed quotation including equipment list, ex‑works price, shipping to your port, lead time (30‑35 days), and a starter wear parts kit (jaw plates, VSI tips, screen panels). Actual plant output depends on clinker hardness and feed gradation; for a site‑specific recommendation, consult our engineers.

OCP keeps common wear parts in our regional warehouse for fast after‑sales delivery across the Philippines. We also offer remote commissioning and operator training via video call, ensuring your complete sand making plant reaches design capacity quickly.

Why OCP is your trusted partner for clinker sand plants in the Philippines

Requesting a quote for a complete sand making plant 120 tph from clinker is only the first step – you also need a partner who backs you with local stock and technical advice for abrasive materials. OCP Mechanical Company has four decades of experience in sand making equipment for challenging applications. Our 24/7 online team helps with VSI speed tuning, tip rotation, and troubleshooting. We invite you to request a no‑obligation quote and experience factory‑direct pricing.

For a no‑obligation quote for a complete sand making plant 120 tph from clinker, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to provide free price quotes, equipment recommendations, and installation advice – helping you turn clinker into profit.