Configuration of mobile copper ore crushing station with 2000 tons per day capacity

A 2000 tons per day (approximately 83 t/h) copper ore crushing operation can benefit significantly from a mobile crushing station, especially in mines with multiple small pits or short mine life. The optimal configuration of mobile copper ore crushing station with 2000 tons per day capacity typically includes a vibrating grizzly feeder, a primary jaw crusher, a secondary cone crusher, a vibrating screen, and a discharge conveyor – all mounted on a single tracked chassis or a modular wheeled frame. OCP Machinery, with 40+ years of experience, offers a standardized “MCP-2000” mobile station designed specifically for 2000 t/d copper ore. The configuration includes: ZSW1360 feeder (150-200 t/h capacity), PE-750×1060 jaw crusher (primary, 100-150 t/h), HPY200 cone crusher (secondary, 80-120 t/h), and 3YK1548 vibrating screen. Total power requirement is 250-300 kW. The configuration of mobile copper ore crushing station with 2000 tons per day capacity can be either fully self-contained (diesel-electric drive) or grid-connected with a cable reel.

In actual operation, the mobile station is positioned near the working face. A wheel loader or small dump truck feeds run-of-mine copper ore (up to 600mm) into the hopper. The vibrating grizzly removes fines <50mm, which bypass the jaw crusher. The jaw crusher reduces ore to <100mm, then a belt conveyor feeds the cone crusher. The cone crusher (CSS 16-22mm) produces a product that goes to the screen. Oversize (+20mm) returns to the cone crusher, while undersize (-20mm) is conveyed to a stockpile or directly to a heap leach pad. For a copper mine in Mexico with a 2000 t/d requirement, OCP’s configuration of mobile copper ore crushing station with 2000 tons per day capacity achieved an actual throughput of 2,150 t/d with 92% availability. OCP’s custom capability allows us to replace the cone crusher with an impact crusher for softer copper oxides, or to add a magnetic separator. Our direct factory pricing for the complete mobile station is 25-35% lower than comparable European or American units. Environmentally, the station includes a built-in dust suppression system (water sprays and a small baghouse) and noise-reducing engine enclosures.

OCP’s 40 years of experience includes over 50 mobile stations in the 2000 t/d class. For a customer in Zambia, OCP provided a configuration of mobile copper ore crushing station with 2000 tons per day capacity that included a hybrid power system (diesel generator + solar panels), reducing fuel consumption by 40%. The station was moved three times over 4 years with relocation cost of just $15,000 per move. To get a customized mobile crushing station for your 2000 t/d copper ore operation, contact OCP today. Provide your ore characteristics (hardness, moisture, abrasiveness) and site constraints (power availability, pit layout). Our engineers will propose the optimal configuration of mobile copper ore crushing station with 2000 tons per day capacity and provide a 3D layout drawing and firm quotation. Click the online chat button for 24/7 support. Request a video of our mobile stations in action and a direct factory price list. Start crushing copper ore efficiently with OCP’s mobile solutions.

(The technical parameters and pricing information mentioned in this article are subject to change as products are upgraded and are for reference only. Please contact customer service on the website for the latest equipment details.)