Buy a complete crushing and screening plant for limestone 500 tph in Saudi Arabia

For large‑scale aggregate and cement projects in Saudi Arabia – from the Riyadh region to the Eastern Province and the Western Province – a 500 tph complete crushing and screening plant is a major capital investment. Limestone is moderately hard but can contain chert or clay bands. A well‑engineered plant delivers multiple aggregate fractions for concrete, asphalt, and cement manufacturing. When you buy a complete crushing and screening plant for limestone 500 tph in Saudi Arabia, you need a turnkey solution that combines high throughput, low wear costs, and reliable operation under desert conditions. OCP Mechanical Company, a factory‑direct manufacturer with over 40 years of experience, supplies complete lines for Gulf limestone, backed by local support and 24/7 online assistance.

Note: Product data are constantly updated; the latest specifications should be confirmed with our online customer service.

What a 500 tph limestone plant includes

A typical complete crushing and screening plant for limestone at 500 tph includes:

• Primary impact crusher (Type I-500) – 315‑400 kW motor, hydraulic curtain adjustment, Cr20% blow bars. Accepts feed up to 800 mm and produces 0‑80 mm product in one stage.

• Secondary impact crusher (Type I-400) – Optional for finer aggregates or sand.

• Vibrating screens – Two triple‑deck screens (2,400 x 8,000 mm or 2,600 x 8,500 mm) with polyurethane panels, separating 0‑5 mm, 5‑10 mm, 10‑20 mm, 20‑40 mm, and +40 mm oversize.

• Belt conveyors, steel structure, dust collection system, and PLC control panel – Centralized automation and environmental compliance.

Many Saudi limestone quarries have adopted this impact‑based configuration, achieving 480‑520 tph of cubical aggregates with low wear costs.

Key features that lower your cost per ton of limestone

When you buy a complete crushing and screening plant for limestone 500 tph in Saudi Arabia, focus on features that directly reduce operating expenses. The primary impact crusher uses reversible Cr20% blow bars – they last 300‑500 hours in limestone and can be flipped to use both edges. For limestone with hard chert nodules, upgrading to Cr26% extends life by 30‑50%. Hydraulic curtain adjustment allows product size changes in minutes. Polyurethane screen panels outlast woven wire by 3‑5 times. A dust collection system (bag filters) meets Saudi environmental standards. The PLC control panel enables remote monitoring and automated start/stop sequences.

All price information in this article is for reference only; contact our team for a current, site‑specific quote.

Compared to other suppliers, OCP’s factory‑direct model saves 15‑20% on both the complete line and genuine wear parts, with predictable annual maintenance costs.

Price range and return on investment in Saudi Arabia

The total investment to buy a complete crushing and screening plant for limestone 500 tph in Saudi Arabia (ex‑works, impact‑based line) typically ranges from $800,000to$1,300,000 USD. Shipping to Jeddah or Dammam (CIF) adds $25,000‑$40,000. Civil works and installation (foundations, steel erection, electrical) add $150,000‑$250,000. Total turnkey investment is approximately $1,000,000‑$1,600,000 USD.

Operating costs: blow bars at $0.02‑$0.04 per ton, screen panels at $0.01‑$0.02 per ton, electricity at $0.08‑$0.12 per ton. At 500 tph for 5,000 hours/year (2.5 million tons), annual operating cost is $250,000‑$450,000. Selling limestone aggregates at $6‑$10 per ton generates $15‑$25 million in annual revenue, providing a rapid payback often within 6‑12 months.

How to get the right plant for your Saudi limestone operation

To buy a complete crushing and screening plant for limestone 500 tph in Saudi Arabia, simply click the live chat icon on this page. Provide your feed size, desired product sizes (e.g., 0‑5 mm, 5‑10 mm, 10‑20 mm, 20‑40 mm), and site location. Within 2‑4 hours you will receive a detailed quotation including equipment list, ex‑works price, shipping to Jeddah or Dammam, lead time (35‑45 days), and a starter wear parts kit (blow bars, screen panels, V‑belts). Actual plant capacity depends on limestone hardness and chert content; for a site‑specific recommendation, consult our engineers.

OCP keeps common wear parts in our Jeddah warehouse for fast after‑sales delivery across Saudi Arabia. We also offer remote commissioning and operator training via video call, ensuring your complete plant reaches design capacity quickly.

Operational tips for limestone crushing in Saudi Arabia

Saudi summer temperatures can exceed 45°C. Ensure the crusher lubrication system has an oversized oil cooler. Use high‑temperature grease for all bearings. Install dust collection systems to protect workers and comply with local regulations. For limestone with occasional chert, monitor blow bar wear every 100 hours and rotate bars to extend life. Keep a spare set of blow bars and screen panels on site – shipping lead times can be 2‑3 weeks. Use water sprays at the feed hopper to control dust without over‑wetting the product.

Why OCP is your trusted partner for complete limestone plants in Saudi Arabia

Choosing to buy a complete crushing and screening plant for limestone 500 tph in Saudi Arabia is a strategic decision – you need a partner who delivers factory‑direct equipment, local support, and technical advice. OCP Mechanical Company has four decades of experience in designing and manufacturing crushing lines for the Gulf region. Our 24/7 online team helps with flow sheet optimization, wear part selection, and troubleshooting. We invite you to request a no‑obligation quote and experience factory‑direct pricing.

For a no‑obligation quote to buy a complete crushing and screening plant for limestone 500 tph in Saudi Arabia, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to provide free price quotes, equipment recommendations, and installation advice – helping you crush limestone more efficiently and profitably.