Basalt Aggregate Production Line 200 tph with Cone Crusher
For producing high‑strength aggregates, a basalt aggregate production line 200 tph with cone crusher is a proven solution. Basalt is hard, abrasive, and dark‑colored, making it ideal for road base, railway ballast, and high‑grade concrete. Using a cone crusher as the secondary stage helps achieve consistent cubical shape and controlled flakiness. Below we explain the typical layout and how OCP Mechanical Company supports your project.
1. Why a Cone Crusher Is Key for Basalt
In any basalt aggregate production line 200 tph with cone crusher, the cone crusher handles the most demanding part of the reduction. Basalt’s high compressive strength (200‑350 MPa) requires a machine that can withstand heavy loads while maintaining product size. A well‑chosen cone crusher reduces slabby particles and minimizes recirculation load.
OCP offers the Type C cone crusher as the core of this production line. Note: Product data are constantly updated; for the latest specifications of Type C, please contact our online customer service.
Typical equipment for a basalt aggregate production line 200 tph with cone crusher (for illustration only; actual data subject to continuous improvement):
Primary: Type J jaw crusher (feed opening 900x1,200 mm)
Secondary: Type C cone crusher (standard cavity, CSS 25‑35 mm)
Tertiary: Type C cone crusher (short head, CSS 10‑15 mm) – optional for fine aggregates
Vibrating screen: 2 decks (1,800 x 5,000 mm)
Belt conveyors and control panel
The above values are for illustration only. OCP continuously improves its products. Contact our online team for the most current data sheet.
Many basalt quarries in Indonesia, Vietnam, and East Africa have adopted this configuration, reporting steady output and good particle shape.
2. Controlling Wear Costs and Energy Use
Basalt is highly abrasive, so operating a basalt aggregate production line 200 tph with cone crusher requires attention to liner material and CSS settings. The cone crusher’s wear parts typically account for a significant portion of the cost per ton.
To keep your line economical, we recommend:
Choosing Mn18%+Cr liners for the cone crusher to improve abrasion resistance.
Setting the CSS at 25‑30 mm for standard crushing and 10‑15 mm for fine crushing.
Using a metal detector and magnetic separator to prevent tramp iron damage.
OCP’s Type C cone crusher features a hydraulic adjustment system and a threaded bowl assembly, making CSS changes quick and safe. Many operators find that with proper maintenance, a set of cone liners lasts 1,200‑1,800 hours when processing basalt. Actual wear life varies with feed size, moisture, and operating parameters – please ask our engineers for a site‑specific estimate.
As a direct‑selling manufacturer, OCP provides factory pricing on all wear parts and can ship to major ports in Southeast Asia, Africa, and the Middle East within 15‑25 days.
3. Why OCP Is a Practical Choice for Basalt Projects
Selecting a basalt aggregate production line 200 tph with cone crusher is about more than the machines – it is about long‑term reliability. OCP Mechanical Company has over 40 years of history in hard rock crushing. We offer:
Free pre‑sale flow sheet design based on your basalt sample.
A customized recommendation for jaw profile and cone cavity.
24/7 online technical support for installation and troubleshooting.
Our Type C cone crusher has been successfully deployed in basalt aggregate lines across Southeast Asia, South America, and the Middle East. Customers often highlight the robust construction, easy CSS adjustment, and economical price.
For a no‑obligation quotation and a detailed specification sheet of our basalt aggregate production line 200 tph with cone crusher, simply click the live chat icon on this page. Our online customer service team is available 24 hours a day, 7 days a week, to answer your technical questions, provide free advice on plant layout, and help you produce high‑quality basalt aggregates cost‑effectively.
